Insane Hydraulics

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News Archive

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30 November, 2025

A Surprising Find in a Parker V14-160 Hydraulic Motor


23 November, 2025

True AC, Fake AC and Super-Fake AC Solenoid Coils


16 November, 2025

RAC Coils for Dummies


9 November, 2025

Legacy Steering Valve Design (With a video at the end!).


2 November, 2025

Another Hydraulic Cylinder Gland Nut Spanner Wrench Made From Scrap


26 October, 2025

Drifting Cylinder Classics


19 October, 2025

I believe that studying designs of cartridge valves is important for hydraulic technicians because it arms us with a unique knowledge of how they function internally and, consequently, allows us to imagine the ways they can fail, which is invaluable when diagnosing hydraulic equipment that employs such valves. So, today I invite you to look at the beautiful design of the pilot-to-close, balanced-poppet cartridge from SUN Hydraulics in this short back-engineering session: Let Us Balance a Poppet.


12 October, 2025

Cutting Spools May be Trickier Than It Seems


5 October, 2025

About Fast but Slacked Pump Repairs and How to Avoid Them


28 September, 2025

Kawasaki K5V80DTP Failure With Mysterious Wear Patterns


21 September, 2025

A Garbage Truck's Tale: The Case of the Creeping Cylinders


14 September, 2025

A Surprise From Sun Hydraulics (and Not a Good One)


7 September, 2025

Project Super Gauge - Testing the New Interface


31 August, 2025

Graphic Displays in Digital Pressure Gauges


24 August, 2025

A friend of mine needed to manufacture a custom 4'' SAE flange the other day, and when he asked me to help him with the dimensions, I discovered that while things like the external diameter and the width of an SAE flange were easy to find, the recommended profile for the o-ring groove, among other things, required some "digging." Since I enjoy creating custom reference materials, I developed a small web app specifically for this purpose - it contains an interactive drawing with dimensions for heads of flanged connectors. You can download the drawing of the chosen type/size in a crisp PDF format by pressing the button under the drawing, and you can add a note to the downloaded file by filling in a text field. The drawing also contains useful references - the recommended o-ring size and maximum working pressure. So, without further ado, I present to you the Recommended Dimensions for Heads of ISO 6162-1/2 (SAE J518-61/62) Flange Connectors


17 August, 2025

Did You Know Your Digital Pressure Gauge Could Do This?


10 August, 2025

Adding another seal kit to the collection - List of Seals for Rexroth A11V(L)O130-145 Hydraulic Pump


03 August, 2025

Pressure-Testing Pump Controls Separately From Pumps


27 July, 2025

Perfect O-Ring Grooves Every Time!


20 July, 2025

A Breeze of Fresh Air... With Hydraulic Troubleshooting


13 July, 2025

Project Super Pressure Gauge - Connecting to a Proper Pressure Transducer


06 July, 2025

Hydraulic Balance of Piston Slippers


29 June, 2025

Eight Embarrassing Mistakes You Will Make as a Hydraulic Technician


22 June, 2025

These Numbers May Be Useless, But You Should Know What They Mean Anyway


15 June, 2025

Battle With a Viking