Insane Hydraulics

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News Archive

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21 June, 2020

The "sixth sense", and how you can and should use it when you work with hydraulic systems.

14 June, 2020

Today, once again, it is all about low speed and hight torque! I talk about a step one should not skip before disassembling an orbital motor. I recall how tricky it can be to use orbital motors at very low speed. And I put myself in harm's way (literally!) to prove that these motors are not the best choice for static torque applications.

7 June, 2020

Timing of orbital motors is not so complicated if you consider the fact that there are only two ways you can mount them, so if you know the relation between the shaft rotation and the port flow - you don't need a service manual to assemble an orbital motor properly timed.

31 May, 2020

A short update on the "wireless gadget situation" - I am moving the project to a newer 32-bit platform.

24 May, 2020

The Best Hydraulic Component Repair Tip In The World

17 May, 2020

Once again - Pump Flow Tests Can NOT Predict the Life Span!

10 May, 2020

A series of repeated breakdowns of a hydrostatic transmission gave birth to this article, called "What Drives What".

3 May, 2020

No matter how long I work with hydraulics and how many situations defying common sense in most unbelievable ways I come across - I'll never say "Now I've seen it all!" since there will always be someone willing to challenge the current champion of the "industrial ignorance" race...

26 April, 2020

4-Way Directional Control Valves - Which Way Will the Oil Go?

19 April, 2020

My discussion of closed-loop charge-pressure-related stuff would be incomplete without addressing the loop flushing subject, which is, therefore, the prime topic of today's post.

12 April, 2020

Today I want to continue with the topic of charge pressure and talk about the peculiarities of measuring charge pressure in hydrostatic transmissions. And also recall that when you troubleshoot a piece of hydraulic equipment, being able to measure temperature is as important as being able to measure pressure. Did you know that not all technicians know how to use an infrared thermometer correctly?

5 April, 2020

Before adjusting the charge pressure in a closed-loop transmission we must define its value - and that's where doubts may arise. How high should it be? 18 bar? 22? Maybe 28 bar? How about 30? I am discussing this matter in my post on How High Should the Closed Loop Charge Pressure Be?

29 March, 2020

How Test Hoses Affect the Ability to Read Pressure Spikes

22 March, 2020

About Closed Loop Bypass Systems and "Bogus" Failures

15 March, 2020

Two short reminders for you today - You should know that the phrase "New oil equals clean oil" is a myth, and you should always Watch Where You Step.

08 March, 2020

Another report from the wireless pressure gauge project. The system gets an extra channel, new modular PCB design, new ABS enclosure, and a lot more - Road to the MVP

01 March, 2020

As promised - HAWE PSL31 Directional Control Valve - Overheating And More...

23 February, 2020

Last Friday (of course it had to be a Friday) I pulled an all-nighter fixing a very interesting and unexpected problem of this small HAWE PSL size 2 directional control valve. This simple fix raised several extremely important questions, almost turning itself into a "compensated DCV master class". Now, this having been an all-nighter and all - I didn't have time to dish out a "proper" article, and since I believe that it is has to be perfect - I am putting this one off till the next week. For now, however, I am leaving you to wonder how this poor bearing managed to survive a massacre - Parker P2075 Pump - Mashed to Pieces Yet The Bearing Survives!

16 February, 2020

This may be an old story - but I still reacall it every day. A story of how I once paticipated in Remodeling Hydraulics of an Old Marine Travelift.

9 February, 2020

How Oil Viscosity Affects Turbine Flow Meters

2 February, 2020

Troubleshooting Closed Loops with a Bucket...

26 January, 2020

Place of Modern DIY Electronics in Industrial Projects.

19 January, 2020

Going back to basics, exploring once again one rarely manifested, yet very interesting Peculiarity of Some External Gear Motors.

12 January, 2020

This time I decided to do things differently, and instead of wring an article - I made a video that demonstrates an interesting and perhaps less common situation that you may run into when adjusting load sensing controls of certain open loop varibale displacement pumps, and at the same time showcases the latest prototypes of the wireless monitoring system that I have been working on for some time now.

5 January, 2020

Starting the new year with a Full Bronze Barrel. A rare sight these days...