Insane Hydraulics

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News Archive

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30 May, 2021

Adjusting Relief Valves in Hydraulic Systems - The Easy Way or The Hard Way?


23 May, 2021

The Part That Took an Impossible Path.


16 May, 2021

The featured video is ten years old, yet the idea is perfectly valid - Sometimes Not Enough Power in a Hydraulic System is... Simply Not Enough Power.


09 May, 2021

Recovering an Old Parker Flow-Meter, Part Three - The New MCU, Wet Tests and Calibration


02 May, 2021

Recovering an Old Parker Flow-Meter, Part Two - The Signal Converter Design


25 April, 2021

Recovering an Old Parker Flow-Meter, Part One - The Turbine


18 April, 2021

Just a few thoughts about how can one develop an Excessive Case Pressure in Pumps With Internal Drain-to-Suction Line Connection.


11 April, 2021

Never, but Never Trust a New Hydraulic Pump or Motor.


04 April, 2021

Continuing the "perfect pump test bench saga" with Part Two.


28 March, 2021

Today I am taking another stroll down memory lane to the early days of my industrial hydraulics venture, when I would do nothing but overhaul hydraulic pumps and motors and dream about the perfect test bench.


21 March, 2021

To Dither or Not to Dither - That is the Question!


14 March, 2021

Can you imagine a hydrostatic transmission malfunction that would cause the wheels of the same axis to turn in opposite directions (burning rubber and all)? It's a lot simpler than it sounds. A story from the "pre-COVID era" - Hydrostatic Drive, Sudden Stops, and Wheels Turning The Other Way Around.


7 March, 2021

I was not sure where to put this article, and in the end, decided to place it in the section containing tips. It's an experiment I did, but it seems like a workshop tip as well. Lots and lots of pictures in Electrolytic rust removal - I am sold!


28 February, 2021

The add-on to the last week's article - My Very Disappointing Experience With A Series of Reverse Flow Capable Pressure Filters.


21 February, 2021

My take on the Use of Pressure Filters in Closed-Loop Transmissions


14 February, 2021

The Importance of Always Checking the Condition of a Servo Pressure Shuttle Valve in a Hydraulic Pump


7 February, 2021

I love tools. The best present I could ever get is a tool. New or used, it doesn't matter, as long as it serves a purpose and makes my life easier I am happy. And so, in today's post I talk about a handy tool that I have been using for a long time - a (relatively) low-cost oval gear flow meter, which I believe to be The Perfect Instrument for Measurement of Low and Extremely Low Flow Rates.


31 January, 2021

This week is about safety and industrial tales. One Dangerous Trait of Diesel Engine Driven Hydraulic Systems and an add-on called A Hydraulic System That Would Not Stop.

24 January, 2021

Completing the picture with 14 Bad Things About Being a Hydraulic Technician.

17 January, 2021

17 Good Things About Being a Hydraulic Technician.

10 January, 2021

You wouldn't believe if I told you how many times I am asked to repair perfectly functional components, which is why I believe it is necessary to (once again!) address the very important matter of Broken Hydraulic Pumps That Don't Need to Be Fixed.

3 January, 2021

I continue with the topic of clean oil and show you one of the ways to tackle a "proper oil change", using one of my recent service calls as an example. I strongly believe that sharing experiences is important, especially in this field - we all want to get better at what we do, right? So - kicking the 2021 off with Ten Steps to Changing Hydraulic Oil.

27 December, 2020

The next two weeks will be all about keeping hydraulic systems clean during service and re-commissioning (very important)! I am finishing the old year with an old post about A Way You Can Flush a Closed-Loop Circuit and will start a new year with a new article, in which I will showcase an oil change I did a couple of weeks ago (yes, you heard me right, even a simple oil change can deserve a blog post if done right).

21 December, 2020

Today's article turned out to be quite long. And full of technical details, as I go along disassembling a White Hydraulics orbital motor. The main point of this article, however, is not the technical features of this model, but a bigger picture that stands behind the way a technician can approach a service task. I warn you - the article has a sad ending... I also just discovered that Google started to place ads in places that ruin the design of the site, so if you see no text - scroll the page down - it was "pushed" down. I'll fix this ASAP. So, a lot of pictures and words in - Back-Engineering for the Sake of Learning Industrial Hydraulics.

13 December, 2020

I have been working on a post dedicated to reverse-engineering and how practicing it makes you a better hydraulic tech. A walk-through example of how I like to work on hydraulic components that are new to me, presented with the help of a White Drive orbital motor. I won't be able to upload it today - it's "not ripe yet", but I can give an example of how the ability to back-engineer unknown hydraulic components saved my day a couple of years ago. Consider this article a prequel to the one that will come out next week - The Furukawa Battle.