InsaneHydraulics - Sergiy Sydorenko © 2009-2011 All Ridghts Reserved




I this article I would like to throw in my modest opinion about non-original spare parts - a frequent discussion topic among folks involved in the business of hydraulic pump and motor overhauling.
Although workshops can't repair pumps without spare parts, they can choose where
to buy the spares, and this choice is the key factor that defines how
much money they make and how much "overhaul quality" they deliver. With
so many suppliers and resellers of non-genuine replacement parts for
hydraulic pumps and motors popping up every day, choosing the right
"economic" supplier has become all but an easy task involving trial and
error overhauls, pissed-off mechanics, pissed-off customers and even
lost contracts and clients.
Naturally, an opinion about something depends a great deal on what exactly you do with that something:
A mechanic, for example, being the very person that
shoves the parts into them pumps and motors, will always prefer genuine
replacement parts over any aftermarket ones for one simple reason - they
are easy to work with, they always fit and require no "finishing
touches" - ergo his work is fast and simple. Genuine parts last
long and are hardly ever faulty, which makes the testing and adjustment
procedures safer and reduces the risk of having to open the recently
rebuilt unit to a minimum. A mechanic doesn't care about how much they
cost because he's not the one paying for them.
A businessman, on the other hand, being the person who gets
his profit from sales, will always give preference to cheap aftermarket
parts for another simple reason - they can be sold at the price of genuine
but cost ten times less, read - more money for his pocket. He
doesn't care about their quality, or if they're easy to work with
because he's not the one who is mounting them.
The truth lies, as always, in the golden middle, and I,
personally, came to a conclusion that although most of the times you do
get what you pay for, this doesn't mean that you can't get a bargain for
a penny every once in a while, so a sound overhauler keeps his eyes and
his mind open and uses both genuine and aftermarket parts in a
combination defined by his trial an error experience and the pump/motor
application demands. This approach is sound because even in
pre-recession years there were hydraulic equipment owners who actually preferred
aftermarket to genuine in the pursuit of cutting down overhaul
expenses. So, some clients want the genuine quality, some want the price
- and in order to satisfy both you, naturally, have to be able to serve
both, but - if your goal is to deliver quality repairs,
aftermarket part suppliers should be chosen with a cool head and on the
basis of quality, not price!
OK, you say, so I am a hydraulic equipment owner, and
I've got this excavator pump to repair, how do I know if I am going to
be scammed with them Chinese spares? Well, there is no simple answer to
this question...There is an opinion that if an overhaul is backed up by a
guarantee than you're on the safe side, no matter what parts were used -
this, unfortunately, is not entirely true, because if you're the
unlucky hydraulic pump owner caught in the "error" stage of the new
supplier trial and error process, you can get two different answers and
two very different bills depending on how honest the company you are
dealing with is. An honest workshop will admit their fault and try to
correct the mistake as fast as they can, and if you are not the
first-time customer you might even get the - "sorry about that,
dude, the parts're all **cked up..." confession, while a less candid
workshop will give you the standard "commission errors committed by
non-qualified personnel plus hard particle contamination in conjunction
with the inappropriate oil temperature and deficient system design"
excuse, and make you pay for their poor part supplier
choice. So I'd say that warranty alone isn't a guarantee, and would cast
my vote for warranty plus transparency - if a workshop has good
experience with their non-genuine spare parts supplier - they won't be
ashamed to admit that the parts are not original.
Now, a separate word about Chinese suppliers of spare parts
for hydraulic pumps and motors. There are hundreds of companies in
China that will sell you spare parts for almost any existing brand, with
the quality ranging from superb to unacceptable and even ridiculously
unacceptable. However with most suppliers (and especially resellers) the
fact that you have received a batch of supreme quality spares doesn't
guarantee that you will get the same quality in the next batch. So if
you ever decide to "go oriental" - be prepared for nasty surprises!
My calling is more technical than commercial, therefore I
am mainly interested in the quality of the spares rather than their
price or where they come from - so please, don't bother asking me for a
list of "unofficially approved" Chinese suppliers of cheap yet extremely
high quality spare parts for hydraulic pumps and motors - I won't
provide it because I frankly don't have it! We do use some
aftermarket spares from China, we did had our share of mishaps
and disappointments with China made parts, and our initial
"Hurrays" got eventually replaced by "Boos" for most of them.
Since our policy has always been to never let a client pay for a
breakdown caused by a low quality part, a couple of lessons "learned the
hard way" taught us that in most cases (not all, though) using Chinese
spares in hydraulic pumps and motors is like using bathroom soap for
filling cakes - looks and smells nice, yet still tastes like crap...
I would like to conclude this post with a list of
illustrated examples of low quality parts and "what they can do" - not
to discourage the use of non-genuine replacement parts, but to educate
and enlighten hydraulic masses. If you have any examples of your own, do
send them to me - I will be glad to add them to the list below:
Barrels - Deficient Bimetallization
Piston Rings
A4VG Swashplate
More Swashplates
A6VM Valve Plate
Parts for Komatsu Pumps
Low Quality Casting
Valve Plate for Sauer Danfoss Series 90
A10VO Craddle Bearings
A8VO Shaft
Swashplate Comparison
